50 sq mm Fiberglass Insulated High-Temperature Wire
50 sq mm (≈ 1/0 AWG) fiberglass wire is mainly used for heavy furnace power, busbar links and transformer connections. RCI braids silicone-varnished E-glass yarn over a flexible stranded conductor, giving a wire that keeps its insulation at temperatures where PVC and rubber would melt or crack. The standard rating is 250°C continuous, with higher-temperature constructions available on request.
For 50 sq mm we build the conductor from 1020 strands of 0.25 mm wire or 396 strands of 0.40 mm wire. The finer 0.25 mm stranding is more flexible and easier to route around heater terminals; the 0.40 mm option is stiffer but more robust where the wire is clamped or vibrates. Maximum conductor resistance is about 0.386 Ω/km at 20°C for bare copper (IEC 60228 Class 5 reference), and the copper weight is roughly 45.34 kg per 100 m before insulation.
You can choose bare copper, tin-plated copper, nickel-plated copper (NPC), SS + copper or pure nickel conductors. NPC and pure nickel resist oxidation at the higher end of the temperature range, while SS + copper adds strength. Insulation can be single or double fiberglass braid, and an outer stainless-steel braid can be added for abrasion protection in steel plants and foundries.
As a rough guide, 50 sq mm fiberglass wire carries around 127 A in free air. The real limit depends on ambient temperature, bundling and how the wire is installed, so treat this as an estimate and share your load and ambient with us for confirmation.
Choosing the right size: If your load is lighter, the next smaller size is 35 sq mm Fiberglass Wire, which is easier to bend and terminate. If the current is near the limit, or the wire runs in a hot bundle, step up to 70 sq mm Fiberglass Wire for extra margin. Under-sizing a high-temperature wire makes it run hotter, which shortens insulation life, so it is better to choose by current and ambient temperature together.
50 sq mm Fiberglass fiberglass wire is supplied on coils or drums in standard and cut lengths, in natural, white, red, black, yellow, blue and other braid colours. For a quote, tell us the conductor material, single or double braid, whether you need an SS braid, the total length and the maximum operating temperature.
Every batch is made at our Rewari factory and ships with a Material Test Certificate. Use the fiberglass configurator to choose conductor, braid and length and download a watermarked technical data sheet, or ask for a quote on WhatsApp.
Specifications
| Nominal size | 50 sq mm (≈ 1/0 AWG) |
|---|---|
| Stranding (0.25 mm) | 1020 strands |
| Stranding (0.40 mm) | 396 strands |
| Max conductor resistance | ≈ 0.386 Ω/km at 20°C (bare copper) |
| Copper weight | ≈ 45.34 kg / 100 m |
| Current (free-air estimate) | ≈ 127 A |
| Insulation | Silicone-varnished braided E-glass, single or double braid |
| Temperature rating | 250°C standard; higher on request |
| Conductor options | Bare Cu, Tinned Cu, NPC, SS + Cu, Pure Nickel |
| Outer protection | Optional SS wire braid |
| Documents | Batch MTC; watermarked TDS from the configurator |
Typical values. Your TDS and batch MTC are the binding documents.
Typical applications
- Furnace transformer secondary links
- Busbar and electrode connections
- Heavy industrial heater feeds
Frequently asked questions
How many strands are in 50 sq mm fiberglass wire?
1020 strands of 0.25 mm or 396 strands of 0.40 mm. Tell us which you need on the order.
What temperature can 50 sq mm fiberglass wire handle?
250°C continuous is our standard rating. Higher-temperature constructions are available; tell us your operating temperature.
How much current can 50 sq mm fiberglass wire carry?
About 127 A in free air as a rough estimate. Bundling and high ambient reduce this, so send us your conditions to confirm.
Which conductor should I choose for high heat?
Nickel-plated copper or pure nickel resists oxidation better than bare copper near the top of the temperature range.